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Thread, Worm and Special Profile Rolling Dies

Ordering Data for Thread Rolls

1) Rolling Machine make and model
2) Rolling die dimensions: OD x Width x Bore; Keyway size
3)Component Thread size and tolerance
4) Component material to be rolled
5) Method of Rolling: Infeed or Throughfeed

Serration, Spline and Incremental Spline Rolling Dies

Circular Spline And Serration Rolling Dies
Ordering Data for Serration / Spline Rolls

1) Rolling Machine make and model
2) Rolling die dimensions: OD x Width x Bore; Keyway size
3) Component details: Module / Pitch, Number of Teeth, Pressure Angle, helix angle.
4) Component Profile details: Major diameter, Pitch diameter, Minor diameter, Root and crest radius, Over pin diameters along with pin diameter, Tooth thickness at PCD.
5) Component material to be rolled
6) Method of Rolling: Infeed or Force-feed.

Cutters and Hobs

Ordering Data for Cutter & Hobs

1) Cutter dimensions: OD x Width x Bore; Keyway size; Number of flutes.
2) Module / Pitch and Pressure Angle.
3) Component Profile or form details: Drawing to be enclosed.
4) Component material to be rolled.

Ground & Whirled Worm Shafts

Ordering Data for Worm Shafts

1) Drawing of the Worm shaft mentioning profile details; Module, Pressure Angle, Number of Starts, Raw material, Hardness

Spline & Serration Racks

Thread Racks

1) Design- 2 Piece design.
2) Material Used- M2 HSS
3) Hardness Maintained : 62-64 HRC
4) Length: 13”max (330.2mm)
5) Width : 200mm
6) Pitch- 0.8 MM – 4.0 MM
7) Pitch Accuracies, Tooth to tooth- 0.005mm, Cumulative over 25 mm-0.02mm max, Cumulative over 250mm- 0.08mm max
8) Thread profile- Ground